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Dear Geoff,

Again, it's a matter of defining what you mean by mass manufacturing. 
Block manufacture in the Portland Yards offers an excellent example 
for understanding changes to manufacturing in the industrial era, but 
there were many early examples of mass manufacturing for identical 
artifacts. As in this example of blocks for the Royal Navy, many of 
these were military.

Consider the great armies of imperial Persia in the 5th century BC. 
Herodotus states that Xerxes employed over one and a half million 
soldiers on land with more on sea. The total including sea fighters 
and allies added up to over two and a half million men. All required 
arms and weapons. Even allowing for some exaggeration -- and modern 
research shows that Herodotus was far more accurate than scholars of 
earlier generations believed him to be -- those armies required huge 
loads of weapons for ordinary foot soldiers who could not afford the 
hand-crafted smith work that nobles and officers might use.

The government had to run some kind of armory to provide these 
soldiers with weapons and equipment. For an army this size, the 
weapons and equipment would have been uniform and mass manufactured.

The bricks that built many ancient structures going back to Egypt and 
Assyria were also mass manufactured.

For that matter, ancient China had a massive arms industry. In the 
eleventh century, Chinese mines were produced over 125,000 tons of 
iron per year, and most of it went to the military and the 
government. In comparison, the UK did not produce this much iron 
until the British industrial revolution arrived seven centuries 
later. The army had over 1,000,000 soldiers. Here, too, mass 
manufacturing had a role in armaments production.

While Brunel's engineering skill raised mass manufacturing to new 
levels of quality and efficiency, mass manufacturing production of 
artifacts in long series runs goes back several thousand years.

Yours,

Ken


Geoff Matthews wrote:

The first example of production-line, mass production is often quoted as
Marc Isambard Brunel's 1799 idea for a blockmaking machine realised at
Portsmouth in 1805 through collaboration with Maudsley.

--snip--

If anyone comes up with a better earlier example it would be very
interesting to read an account.

--snip--