In recent days I have received comment about the size of airlines
linking axles in air suspensions. In February 1976, as a graduate
engineer in the then NSW Dept of Motor Transport, I wrote the
following in response to a NAASRA study that recommended loadsharing
suspensions:
"The appears to be a misconception in the industry in that
loadsharing suspensions are believed to 'equalise' under dynamic
conditions. A typical loadsharing tandem suspension is incapable of
the reaction times needed for the load equalisation system to be
effective. TRRL Report LR581 indicates there is a speed range
(20-60km/h) in which the loadsharing suspensions studied apply
significantly greater dynamic loads than an unlinked suspension. This
is especially the case with rear axle loads and it is likely that
load from the front axle is transferred to the rear axle just as the
rear axle reaches the bump (ie resonance)...
Effective viscous damping would reduce unfavourable dynamic responses
in loadsharing suspensions...
Some loadsharing suspensions exhibit load transfer under braking and
these are prone to axle-hop and premature wheel lock-up....Of course,
the best method of preventing load transfer under braking is to
incorporate adequate radius rods to provide reaction to braking
torque...
The main benefit of loadsharing suspensions is that they allow for
changes in chassis inclination and permit vehicle to slowly traverse
dips and humps without undue changes in axle load..."
TRL Report LR581 "Dynamic behaviour of two linked twin-axle lorry
suspension systems" by J Page shows some classic resonances at 20,
40, 60 80 and 100km/h in mechanically linked suspensions travelling
along a road with a 2.5mm (that dot is not an error!) amplitude
sinusoidal profile. The peak loads were double the static load with a
"Hendrickson" style suspension and 1.3 times for a short rocker
suspension. No air bag suspensions were available at that time
(c1970) but it was found that strong viscous dampers all but
eliminated the resonances. This is not unexpected with a two-mass
dynamic system (which is what a loadsharing mechanism is creating
within the axle group).
In addition to the brake reaction problem, I also pointed out a
serious road safety concern with loadsharing: in the situation of a
tyre blow-out the last thing you want is for the load to be shared
with the flat tyre and yet that is what a loadsharing suspension will
do. Independent axles will put more load onto the sound tyre. That is
the main reason why I opposed a mass limit advantage for loadsharing
twin steer suspensions and I still oppose such a concession (it had
nothing to do with my horror when I saw a "prototype" loadsharing
twinsteer suspension for the first time!).
Speaking of horrors, I finally realised that people did not
understand the mechanics of loadsharing when hinged-drawbar "pig"
trailers (single axle group) appeared in Australia. The main
resistance to pitching of the trailer body provided by these trailers
was that the loadsharing mechanism reached the end of its travel. In
fact, earlier I had toyed with a definition of loadsharing along the
lines that it offers no pitch-resistance and behaves like a single
axle when vehicle attitude changes.
So, in summary I realised there is no such thing as "instant"
loadsharing and even a small (inevitable) delay in the transfer of
load has the potential for damaging resonances. Until a practical
active (pre-emptive) suspension system is invented that is able to
predict the arrival of a bump or dip and assist the wheel to follow
the uneven profile of the road then there is no point in having axles
within a suspension group "loadshare" at speeds above 10km/h.
Although air suspensions do have good viscous damping I see
advantages in restricting the rate of airflow between axles in the
group at normal road speeds.
Has there been any recent research into dynamic wheel loads and the
rate of flow of air between air suspensions within an axle groups?
Regards
Michael Paine
PS The issues I raised in 1976 were too technical to get through the
Australian committee process but I understand that they did help
initiate further research on suspension system dynamic performance by
people like Peter Sweatman. Others might have a slightly different
recollection of these times but at least I still have some type-
written pages that make enjoyable reading.
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